Summary

  • Chris Doel has designed a 35-cell power bank made from salvaged lithium-ion batteries recovered from discarded vapes.
  • According to estimates, 260 million vapes are disposed of each year in the UK, with each device containing a rechargeable battery.
  • The batteries Chris uses are relatively easy to source from vape shops or on the ground after music festivals, for instance.
  • His power bank design includes a 3D-printed enclosure with two PCBs to connect the cells, and a pre-made board to handle charging and power bank functionality.
  • Each PCB has three bendy “wings” to centre and hold the cells in place, and spring terminals avoid the need for soldering to individual cells.
  • The PCBs also double as cell balancers to balance the voltage levels during initial construction, before a solder jumper is closed to bypass this functionality for the final assembly.
  • This portable power bank can subsequently charge laptops, phones and even e-bikes.

By Donald Papp

Original Article